Slovenska verzija

DC300 ToolMaster technical details

 Basic specifications:
Model ToolMaster                 
 DC300  Basic
    DC300 
(Machine with Cabinet)        
    DC420
(Machine with Cabinet)

Cutting Capacity      
 Round  300 mm  300 mm  420 mm
 Rectangular   300 x 300 mm  300 x 300 mm  420 x 420 mm
 Machine cabinet
 Not available
Machine with Cabinet
 Machine with Cabinet
Drive Motor

 3 KW
 3 KW   4 KW
Hydraulic Motor  0,75 kW, 6 l/min  0,75 kW, 6 l/min  0,75 kW, 6 l/min
Coolant Motor   0,1 kW  0,1 kW   0,1 kW
Hydraulic oil capacity  8 l  8 l   8 l
Bandwheel Diameter  500 mm  500 mm  500 mm
Blade Speeds  20 – 120 m/min Inf. variable speed  20 – 120 m/min Inf. variable speed  20 – 120 m/min Inf. variable speed
PLC Controls  Not available
 Siemens S7-1200
 Siemens S7-1200
4" Touch Screen  Not available
 With touch screen
With touch screen
Blade Size  4150 x 34 x 1,1 mm  4150 x 34 x 1,1 mm   4975 x 34 x 1,1 mm
Coolant Capacity  80 l , recirculating  80 l , recirculating  80 l , recirculating
Size  1100 x 2100 x 1650 mm  1100 x 2100 x 1650 mm  2400 x 2000 x 1850 mm
Net Weight  14000 N  13500 N  16000 N
Shipping Weight  14500 N  14000 N  16500 N
 
 
Technical details:
Saw Frame , Power Transmission and Blade Tensioning System:
The saw frame is inclined for 35 degrees which increases the lifetime of blades. The elevation control is realized with the Return Height Limiter. This greatly reduces the time needed for the next cutting cycle.
The blade width is 34 mm. These provides for significant saving in cost per blade.
The blade is powered heavy duty Warm Gear Box . This gear is very high quality, practically maintenance free and comes with worldwide guaranty and support coverage. The blade speed is indefinitely variable from 20–120 m/min controlled by  Inverter . The machine comes standard with  inverter.
Blade tensioning is hydraulic and factory per-set. It comes with a tension control indicator and release valve for easy blade exchange. For a prolonged time of no activity the blade tension can be released.
The blade guide system uses flat carbide inserts.
Hydraulic system:

Hydraulic pump and electro-mechanical valves are from Kladivar- Parker .
The hydraulic system uses 0,75 kW motor, 6 l/min pump. During cutting the hydraulic system is idle which keeps the oil temperature at environmental level at all times and saves electricity.
The down-feed cutting force is adjustable and automatically maintained at set level with built-in highly reliable, maintenance-free hydro-mechanical control system.
The feed rate is adjustable through a front-end operated valve on the fixed guiding arm.
Clamping:
Main vise is of Heavy Duty construction with adjustable clamping pressure makes it convenient to clamp Solids to thin walled tubes.
For easy handling of cut pieces a solid plate table, 400 mm in length, is bolted on to machine base in front of the front clamping vise. It is fully coolant panned to return coolant to the machine.
Cooling and chip removal:
The coolant system accommodates 40 liters of coolant and uses 100W centrifugal, sealed pump. The coolant is dispensed through fixed and guided arm and in the area of cleaning brush.
The chips are removed from the blade with Direct mounted powered brush continually flushed by cooling fluid.
Chips are removed from cutting area to easy-to-empty container with automated chip conveyor. The conveyor is activated at pre-set cycles which saves electricity and increases lifetime of the conveyor. Chips and coolant are separated into two tanks.
Operation and safety:
Control console with clear layout of control keys and switches is located on the left side and in front of the machine for operator convenience.
The saw operates in semi automatic mode. The saw will automatically shut off in case that the blade breaks or there is a loss of pressure in the hydraulic system.
Machine is equipped with blade guards and awareness barriers for safety purposes according to CE norm.
Please contact us for more information on how ToolMaster could help you solve your specific metal cutting needs.

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