| Saw Frame , Power Transmission and Blade Tensioning System: |
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The saw frame is inclined for 35 degrees which increases the lifetime of blades. The elevation control is realized with the Return Height Limiter. This greatly reduces the time needed for the next cutting cycle. |
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The blade size is conveniently 4150 x 34 x 1,1 mm. These provides for significant saving in cost per blade. |
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The blade is powered by 3 KW( 4 kW as optional) electric motor with Bonfiglioli warm gearbox or
Valvel Warm Gear Box . This gear is very high quality, practically
maintenance free and comes with worldwide guaranty and support
coverage. The blade speed is indefinitely variable from 20–120 m/min
controlled by Hitachi . The machine comes standard with inverter. |
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Blade tensioning is hydraulic and factory per-set. It comes with a tension control indicator and release valve for easy blade exchange. For a prolonged time of no activity the blade tension can be released. |
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The blade guide system uses flat carbide inserts. |
Hydraulic system:
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Hydraulic pump and electro-mechanical valves are from Kladivar- Parker .
The hydraulic system uses 0,75 kW motor, 6 l/min pump. During
cutting the hydraulic system is idle which keeps the oil temperature at
environmental level at all times and saves electricity. |
The down-feed cutting force is adjustable and automatically maintained at set level with built-in highly reliable, maintenance-free hydro-mechanical control system.
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The feed rate is adjustable through a front-end operated valve on the fixed guiding arm. |
Clamping:
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Main vise is of Heavy Duty construction with adjustable clamping pressure makes it convenient to clamp Solids to thin walled tubes.
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| For easy handling of cut pieces a solid plate table, 400 mm in length,
is bolted on to machine base in front of the front clamping vise. It is
fully coolant panned to return coolant to the machine. |
| Cooling and chip removal: |
| The coolant system accommodates 40 liters of coolant and uses 100W
centrifugal, sealed pump. The coolant is dispensed through fixed and
guided arm and in the area of cleaning brush. |
The chips are removed from the blade with Direct mounted powered brush continually flushed by cooling fluid.
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| Chips are removed from cutting area to easy-to-empty container with
automated chip conveyor. The conveyor is activated at pre-set cycles
which saves electricity and increases lifetime of the conveyor. Chips
and coolant are separated into two tanks. |
| Operation and safety: |
| Control console with clear layout of control keys and switches is located on the left side and in front of the machine for operator convenience. |
The saw operates in semi automatic mode. The saw will automatically
shut off in case that the blade breaks or there is a loss of pressure
in the hydraulic system.
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| Machine is equipped with blade guards and awareness barriers for safety purposes according to CE norm. |
Please contact us for more information on how DC300 ToolMaster could help you solve your specific metal cutting needs.
Please click here to access our contact information . We would be pleased to discuss all metal cutting questions and other technical issues with you. |
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