|
|
Unique Dual
Column Design.
|
The Patented solution for precise
and parallel movement of frame using Ball-Rail system.
|
| Best and long lasting performance
over swing frame or conventional round column design. |
| It assures structural rigidity
over any other frame movement design. |
| Unlike other double column
designs, PETRA
design eliminates influence of centre of gravity and cutting forces and
ultimately minimizing inherent vibrations. |
Provides optimal feed path with
uniform feed force over the cut.
|
| Saw Bed: ‘The
strong foundation of PETRA
machines' |
| Designed to perfection. |
| Provides support to the columns very
near to the Centre of gravity, makes PETRA Machines, the most stable ones. |
| Manufactured from Laser cut sheet
metal and neatly welded. |
Integrated enclosure for chips,
housing for chip conveyor and hydraulic makes it most compact saw bed.
|
| Large
diameter wheels: |
| Largest diameter wheels of 500 mm for this capacity of
the machine, a very important aspect for the durability of the
blade. |
| Solid driver and driven wheels
are plasma cut to the size and precisely machined grooves on the perimeter gives a perfect grip to the
blade. |
| A combination of 500 mm wheel diameter and
set angle of 55 degree, minimizes blade twist to the least. |
Less fatigue stresses in the
blade, thereby improving blade life means fewer blade changes.
|
| Cutting
pressure and feed rate: |
| Adjustable cutting force, which
can be set, with respect to cutting conditions, an added advantage over others. PETRA Band saw's highly
reliable Hydro-mechanical control system maintains it to the set
level throughout the operation. |
| PETRA Band saw's Cutting
Pressure/ Feed rate system ensures, no damage to the blade under normal operating conditions. |
| An infinitely variable feed control
in conjunction with adjustable cutting force makes it most efficient machine with
enhanced tool life. |
| PETRA Band saw's feed system
protects the tool from any undue cutting pressures, hence improve tool life as well as
increase overall performance of the machine. |
Improved overall cutting time and
square ness of the cut.
|
| Hydraulic
Blade tensioning: |
| Provides desired, but optimal
tension in the blade. |
No undesirable stresses and hence
improved blade life.
|
| Eliminates operator's error. |
| Improved squareness of the cut. |
| Very short blade change time. |
| Automatic shut down in case of
blade breakage. |
| Blade guide
system: |
| Blade guide slot is predestined
and factory fixed, no gap setting or adjustment required while changing the blade. |
| Predestined gap ensures smooth
blade movement, hence no vibrations and ultimately improved tool life. |
Eliminates operator's error while
changing the blade.
|
| Short blade change time. |
| An optimum
size blade: |
| Better beam strength due to wide
blade. |
| Prevents bow and deflection,
therefore straight cuts. |
| Due to longer length and more
width, minimal tooth load and hence better tooth penetration. |
| Better blade life performance. |
| Fewer blade changes. |
| Hydraulic
power pack: |
| An efficient and energy
conserving design, as hydraulics is off during cutting operation. |
| Practically oil is always at room
temperature, hence no change in the quality of oil and therefore no malfunction in
operation. |
| No need to change oil for years,
makes PETRA Band saw more environmental friendly. |
| Best positioned machine for any
kind of work environment even in hot climate countries. |
| Negligible or very low
maintenance required of hydraulic components, as oil runs cool. |
| Power
transmission: |
| A very efficient power
transmission system thru helical gear box. |
| Delivers more torque to band
wheel. |
| Hollow shaft construction of the
gear box ensures better strength. |
| Conserve less energy (In tough
working conditions too it draws only 3.5 Amp of current only). |
| With integrated Inverter, it
practically covers all cutting needs, efficiently. |
| Automatic frame
height adjustment: |
| Height can be set thru PLC |
| Automatically return to the
height, which is set thru PLC. |
| Avoids manual error, thereby
saving tool. |
Saving in cycle time, thus
increase in production.
|
| Full stroke
length vises: |
| Allows flexibility in clamping
any size component from the control panel. |
Adds to the safety of the
operator.
|
| Eliminates manual setting of
vises. |
| Material clamped positively and
securely, thus eliminates accidents and saves the tool. |
Saves idle time.
|
Feeding vise
clamping pressure mechanism:
|
| Best for small diameter bars in
bundle, as it eliminates any shuffling of the bars during feeding or cutting. |
| Consistent length of cut in
bundle cutting in auto mode. |
| Eliminates scratches or
impression on softer materials. |
| Bundle
attachment (optional): |
| Works with small to large
diameter rods with consistent results. |
| Consistent length of cut. |
| No shuffling or rotation of
material in bundle. |
| Practically no burrs on cut face. |
| Allows blade to perform its
normal life. |
| Chip
cleaning wire brush: |
| Independent motor. |
| Brush fitted at pre-designed
angle. |
| Direct shaft mounted brush
without coupling and hence no breakdown. |
| Rotating at rated speed of the
motor, efficiently cleans the blade. |
| Keeps the frame clean and reduce
overall maintenance. |
| Operator's
panel: |
| Operator's friendly. |
| Ergonomically designed. |
| Neatly labeled switches. |
| User friendly PLC menu. |
| Chip conveyor: |
| Efficient screw type chip
conveyor. |
| Designed to produce dry chips. |
| Located at the lowest bottom
portion of the machine, gathering chips from all areas. |
| Its unique design makes it
possible to remove the screw easily during machine cleaning. |
Well engineered power
transmission system and therefore easy in maintenance.
|
| Operator
friendly PLC display: |
| Informative display results. |
| Displays real time feed rate and
cutting rate data. |
| Operator can manipulate speed and
feed in real sense during the cutting operation. |
| One can make best use of the
current cutting conditions. |
| May results in better tool life. |
| Small foot
print |
| PETRA Band saw, one of the
smallest in the area covered in this capacity. |
| Compact design. |
| Customer can make best
utilization of his shop floor area. |
| A
Green Machine. read more.... |
| Conserves energy in Hydraulic
operation, as hydraulic doesn't work during cutting. |
| Hydraulic oil has long life,
means better for nature. |
| Power pack runs cool, not heating
the oil. |
Power transmission system very
efficient practically draws less current.
|
| A
complete cutting solution provider: |
| An experienced design and
development team of engineers. |
| Ready to provide solutions to any
standard or special cutting application with tooled up machines. |
|
On-time delivery approach. |
| Effective back-up
system.
|
|
|
