| DC300 ToolMaster |
►Standard Items ►Optional Accessories |
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| PE-TRA DC300 ToolMaster is engineered for metal cutting task where there is no need for large scale automated cutting and flexibility for ad-hoc cuts is preferred. Every engineering detail are carefully studied and benchmarked against the competition in its class. | ||||||||||||||||||||||||||||||
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DC300 is a True Dual Column heavy duty band saw. The original Dual Column design assures structural rigidity. The Patented solution for precise, parallel movement of the frame including Ball Rail System on both columns provide superior fine movement of the frame eliminating both the influence of the center of gravity and cutting forces on the frame while greatly reducing the total weight of the machine and also minimizing the inherent vibrations. This alone assures an “advantage by design” in comparison to its competition.
The end result is a very precise cut and quality of the cut surface. |
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| Basic specifications: | ||||||||||||||||||||||||||||||
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| Saw Frame , Power Transmission and Blade Tensioning System: |
| The saw frame is inclined for 35 degrees which increases the lifetime of blades. The elevation control is realized with the Return Height Limiter. This greatly reduces the time needed for the next cutting cycle. |
| The blade size is conveniently 4150 x 34 x 1,1 mm. These provides for significant saving in cost per blade. |
| The blade is powered by 3 KW( 4 kW as optional) electric motor with Bonfiglioli warm gearbox or Valvel Warm Gear Box . This gear is very high quality, practically maintenance free and comes with worldwide guaranty and support coverage. The blade speed is indefinitely variable from 20–120 m/min controlled by Hitachi . The machine comes standard with inverter. |
| Blade tensioning is hydraulic and factory per-set. It comes with a tension control indicator and release valve for easy blade exchange. For a prolonged time of no activity the blade tension can be released. |
| The blade guide system uses flat carbide inserts. |
| Hydraulic system: |
| Hydraulic pump and electro-mechanical valves are from Kladivar- Parker . The hydraulic system uses 0,75 kW motor, 6 l/min pump. During cutting the hydraulic system is idle which keeps the oil temperature at environmental level at all times and saves electricity. |
| The down-feed cutting force is adjustable and automatically maintained at set level with built-in highly reliable, maintenance-free hydro-mechanical control system. |
| The feed rate is adjustable through a front-end operated valve on the fixed guiding arm. |
| Clamping: |
| Main vise is of Heavy Duty construction with adjustable clamping pressure makes it convenient to clamp Solids to thin walled tubes. |
| For easy handling of cut pieces a solid plate table, 400 mm in length, is bolted on to machine base in front of the front clamping vise. It is fully coolant panned to return coolant to the machine. |
| Cooling and chip removal: |
| The coolant system accommodates 40 liters of coolant and uses 100W centrifugal, sealed pump. The coolant is dispensed through fixed and guided arm and in the area of cleaning brush. |
| The chips are removed from the blade with Direct mounted powered brush continually flushed by cooling fluid. |
| Chips are removed from cutting area to easy-to-empty container with automated chip conveyor. The conveyor is activated at pre-set cycles which saves electricity and increases lifetime of the conveyor. Chips and coolant are separated into two tanks. |
| Operation and safety: |
| Control console with clear layout of control keys and switches is located on the left side and in front of the machine for operator convenience. |
| The saw operates in semi automatic mode. The saw will automatically
shut off in case that the blade breaks or there is a loss of pressure
in the hydraulic system. |
| Laser-line pointer is provided as standard equipment for easy alignment of the cut piece. |
| Machine is equipped with blade guards and awareness barriers for safety purposes according to CE norm. |
| Please contact us for more information on how DC300 ToolMaster could help you solve your specific metal cutting needs. Please click here to access our contact information . We would be pleased to discuss all metal cutting questions and other technical issues with you. |
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| PE-TRA Products |
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| PE-TRA Solutions |
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DC300INSERT ToolMaster
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5.-10. October 09
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