Production efficiency is a key to the success
|Production cutting systems|
|and turnkey solutions|
Most of the metal processing needs metal cutting as first step.
Though it is important, it was least valued till date. With increase in material prices and many of other steps being optimized the cutting comes to the centre stage. Now industries with high cutting demands are paying lot of attention to this stage.
PETRA Machines Production Cutting Systems are designed for large scale cutting with simplicity and reliability according to specific cutting needs, i.e. cutting capacity of per day or per month basis and carry guaranteed low Cost-per-Cut.(*)
It offers increased productivity and labor efficiency while providing full control and monitoring of error management and control of machines, preventive maintenance, workflow and tool management from local or remote desktops.
PETRA Turnkey solutions take into account every aspect of the operation and guarantees low Cost-per-Cut(*) with integrated approach of a scientifically designed facility with PETRA Band saw machines and tools.
Optimum utilization of working space.
Optimal cutting parameters for specific material of cutting speeds, feeds.
Recommends cutting oils.
Recommends cutting tool.
Best utilization of material handling facilities, by designing easier, smoother and safer work layouts.
Design cutting processes to save on material.
Optimize utilization of man power.
(*With recommended number of machines of PETRA make, tools and other facilities as designed for specific application. Requires extensive testings of material being cut.)
|Error management and control (EMC): a real time online machine error management system provides machine status and nature of error to take corrective actions by supervisory staff.
|Cell Management module (CM): for monitoring every machine in a cell and provides real time data about material designation, blade identification and operator identification.
|Using PE-TRA Production cutting system you save by:|
1.Material by the use of special fixtures and process.
2.Tool cost by using specific cutting parameters, coolant and tool variant.
3.Organize man power utilization in a scientific way and reduces man power costs as well as improves labor efficiency.
4.Keeping tabs on all operations, control and monitor of issuance of correct consumables in correct condition
5. Keeping inventory to minimum.
6. Keeping downtime to minimum.
7. Rejections are the least, as user can take corrective steps by planning in advance by monitoring real time data and scrutinizing the past records.
8. Automatic preventive maintenance of system
9. Managing remotely by the senior executives
|Added advantages of PETRA production cutting system:|
Simplicity in design: A simple design of layout and monitoring & control management system is easy to understand, operate and maintain. Machines are easy to operate with all ergonomic controls. Cutting centre management system is simple, menu driven and easily understandable.
Time Savings: As system is tailor made, it reduces idle time to minimum. Every activity and event is channelized and documented, makes it the most efficient production cutting system
Material Savings: PETRA production cutting system use fixture, especially for the specific size of the bar, ensures the least remnant length (may be 2 to 5 mm). In a standard cutting operation, remnant length may be anywhere between 100 to 200 mm.
Consistency: As system is designed for specific sizes, material result in a consistent cut length with nearly even cutting accuracies and cutting time over the whole life of the tool.
Inventory Reduction: As system is flexible in operation, management and control one can easily reduce or maintain inventories. Due to the availability of real time data, one can foresee and plan its production schedules.
|Siemens PLC equipped with LAN module for data communication with PETRA production cutting centre management system|
|Real time cutting data on display to take quick decisions over speed, feed and tool change.|