PE-TRA Cutting Cost Calculator

Enter production, material, and cutting data, calculate cutting costs, and export the result as PDF.

Calculation Details Editable input

White boxes are user inputs. Grey cards marked “Calculated” are automatic results.

Material Shape and Size
Shape
Unit system

Metric input uses mm, cm² / min and m / min.

Dimensions
Production Requirements
Cutting Parameters

For variable pitch blades, enter the average value. Example: 3/4 TPI → (3 + 4) / 2 = 3.5 TPI.

Calculated Process Data Calculated
Cut surface—
Pure cutting time—
Cutting rate—
Downfeed—
Chip load / tooth—
Expected cuts / blade—
Total cycle time—

These values update automatically from the material size, selected cutting input method, blade speed, pitch and cycle data.

Blade Performance
Blade Condition

50% means break-in cuts are made at 50% of the normal cutting rate. Maximum input is 100%. Select “already broken in” when the blade has already completed break-in before this calculation.

Operating Costs

33% = one operator supervising three machines, 50% = two machines, 100% = one dedicated operator.

Results Calculated output

Process cost per cut—
Process cost / machine hour—
Total process cost / year—
Total cost incl. material / year—
Cost per piece incl. material—
Operator hours / year—
Enough machines?—
Blades / year—
Productivity reserve—

Yearly costs Calculated

Cost itemEUR / year

Technical Summary Calculated

MetricValue

Friendly note: this calculator is a useful planning tool, not a crystal ball. It gives a good starting estimate for comparison, but real cutting results still depend on material, blade, coolant, clamping, machine condition and setup. For a final quotation or production decision, please check the values with real cutting data.

Material Utilization Calculated

Consumed material—
Bars used—
Pieces from one bar—
Reusable leftover—
Output material—
Chips—
Facing + remnant—
Total waste—
Usable output—
Raw material cost / day—

Material utilization uses material density and raw material price. For single jobs, reusable remaining bar length is not counted as waste. The calculator shows pieces per bar, bars opened and reusable leftover separately.